Vannin' Home
Posted By: DaveT DaveT's 93 Short Bus Build - July 02nd 2022 5:56 am
Here is my new thread for my build.
I will post the progress as I go.

Here is a picture of the current configuration
[Linked Image from dcdphoto.com]

Here is a render of what Im going to build
[Linked Image from dcdphoto.com]

The portal window is not there yet, I will add it.
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - July 02nd 2022 8:59 pm
Welcome to the site ...

As long as you dont paint it Scobby Doo ...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - July 03rd 2022 1:55 am
Welcome. ( I believe there is a clause on the Forum : No Scobby Doos ) lol
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - July 03rd 2022 3:00 am
Not really I just dont prefer them ... His van his paint....
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 03rd 2022 5:26 am
No, definitely not going Scooby Doo sick

Thinking of a Silver and Black
Once all my parts come in this week, I will start posting many photos.
I have it jacked up and ready to pull the entire front suspension off

Have a small dent, rear left (Driver Side) tail light was hit in, just a bit. I can probably bang it out, but going to try to find something at a junk yard I can cut from another van
Also, I dont have any rear windows. I would like doors with windows, so going to be looking for that

I plan on a clean look, clean build, nice looking and running van.

Here is a link to a previous build I made a few years back.

TrackVino's 4.3 Crawler
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - July 03rd 2022 1:45 pm
Please post plenty of pictures of the progress
Posted By: lukester Re: DaveT's 93 Short Bus Build - July 03rd 2022 10:49 pm
Looking forward to seeing the progress. It's definitely a big project.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 05th 2022 10:46 pm
Had a busy weekend.
Went to a local junk yard, first time in about 10 years and found some really cool things
Found back doors with windows, little dirty, but will come clean.
The back corner has a dent, so will fix so doors close properly.
Also found the back light corner, and cut it out from another van, just need to weld in place. Never done that before, but will figure it out.
Also, and this is a big wow, found seat mounts with the spinning function. I was excited about that, wanted to be able to rotate the two front seats.
Looking forward to all the work coming ahead.

Also spent the weekend tearing down the entire front end

Doors
[Linked Image from dcdphoto.com]

Front End Before
[Linked Image from dcdphoto.com]

Front End After
[Linked Image from dcdphoto.com]

This is after one week owning this thing. Have lots to do
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 05th 2022 10:48 pm
With all the new parts coming, my wife is calling it "Mount Boxmore"
Yeah, lots of new parts.
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - July 05th 2022 11:56 pm
welcome and looking great!
Posted By: shaggy Re: DaveT's 93 Short Bus Build - July 06th 2022 2:39 pm
Nice work!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 07th 2022 12:47 am
Had a little time after work today.
Found the rotors I ordered from Amazon and inner barring's and seals were incorrect. Re-ordered from a local place, should be here by tomorrow.

Almost done with the front, just need to change the pitman arm, and need a puller for that.
Tomorrow

These are 2.5" drop spindles, new stock springs, new upper A-arms, new lower ball joints, and new brake hoses.
Waiting on a few more parts.
Should be done by the weekend, hopefully. Then I can drive it, rear breaks next, then the real fun begins.



[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 08th 2022 3:03 am
And now the steering is all done. Just waiting on a couple of parts, and should have it all done.
Maybe tomorrow

[Linked Image from dcdphoto.com]
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - July 08th 2022 3:23 am
Oooooo shinny new parts ...
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 09th 2022 3:42 am
Busy day. Finally received all my parts.

Finished the brakes and suspension

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

2.5" drop, I think it looks good
Cant wait to get the new wheels with lower profile tires.
[Linked Image from dcdphoto.com]

Front View
[Linked Image from dcdphoto.com]
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - July 09th 2022 4:02 am
Id add a steering stab while your in there ... vans have a tendency to drift n wonder I have dual on my G30's

[Linked Image from live.staticflickr.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 09th 2022 4:41 am
Awesome, I will look one up. Thanks
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - July 09th 2022 5:23 am
Nice work. Appreciate the pics
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - July 09th 2022 9:13 pm
Originally Posted by DaveT
Awesome, I will look one up. Thanks

Here's a pic of my strait axle ...
[Linked Image from live.staticflickr.com]

These are Rancho and the other pic they are Monroe.

Standard ball N socket on the White Rhino and Trunnions on Red
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 12th 2022 4:35 am
Finished smog, all ready to start measuring and cutting.
Visited a junk yard after work to get a couple of parts, so exciting.
Also, I don't like the back sticking way out, so photoshopped a sample of what Im going to do.
Take about 44" off the center, and 9" off the back to make a Shorty Short Short.

Im not that good at welding, been so many years
Don't know much about body work
Not a painter

But have lots of enthusiasm.

Here is the final render.
In about a week, I will start pulling fuel tank, brake lines, wires, driveline and anything in the way.

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - July 12th 2022 4:45 am
That's cool chevy
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - July 12th 2022 2:59 pm
Originally Posted by DaveT
Finished smog, all ready to start measuring and cutting.
Visited a junk yard after work to get a couple of parts, so exciting.
Also, I don't like the back sticking way out, so photoshopped a sample of what Im going to do.
Take about 44" off the center, and 9" off the back to make a Shorty Short Short.

Im not that good at welding, been so many years
Don't know much about body work
Not a painter

But have lots of enthusiasm.

Here is the final render.
In about a week, I will start pulling fuel tank, brake lines, wires, driveline and anything in the way.

[Linked Image from dcdphoto.com]

I am the same way....didn't know a lot about welding, bodywork, etc but I read a lot, asked a lot of questions from people who knew how and then practiced and both of my two vans are turning out nice. Keep up the enthusiasm and good work!
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - July 13th 2022 11:55 pm
I'm in the same van or boat lol. I send send more researching then working. It's always I'm the prep work, even preping to do prep work.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 22nd 2022 8:00 pm
So sprained my ancle, so haven't touched the van in a little bit.
But was finally able to hobble around changed the rear brakes.
Haven't done drum brakes in a long time, so took me a little while.
Didn't have all the tools as well, but got through it.


Now its time to start measuring the entire thing and figure out where I'm going to cut.
Should be interesting.
crazy

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 22nd 2022 8:11 pm
Here is my timeline

Tranny - Fix oil leak - Done
Front Suspension - Done
Rear Brakes - Done
Cut Van and tack weld together - Next
Shorten Driveline -
Shorten Brake Lines -
Shorten Fuel Tank Lines -
Rear Air Bags -
Under carriage Clean and Paint -
Lots of welding -
Body Work -
Primer -
Paint -
Misc. Exterior -
Interior Front -
Interior Rear -

Much More I suppose crazy
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - July 23rd 2022 10:14 pm
Always looks great on paper. good luck my friend chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 05th 2022 3:19 am
Finally, have some time to post some photos.

I've still been limping because of my ankle, but have been able to do some work.
I cant do the cutting at my house, it's too loud and would end up with lots of complaints.
My friend let me do this at his house, so here we go.


First, jacked the van up just a bit, and built a stand to go under the tranny mount.
This carries the weight of the back half, and added a couple of small jack stands under the front frame.
Added a few jack stands at the front and rear of the back axle, not sure which way it was going to go.

Had to deal with ABS, pulled all the lines and pump which sits just under the side door entrance.
Pulled the fuel tank, lines, and exhaust


Here a some shots

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - August 05th 2022 12:33 pm
oh wow, we are not scared huh.. that is some work, it will turn out great.
Cant wait to see this ride done, keep on truckin'
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 05th 2022 5:57 pm
Wow Wee Kaah Zowee !! FEARLESS Super Dave ! Rock on Dude . ( Is your next door neighbor's house for sale ? lol ) Keep the pics coming. Appreciate them for sure. chevy
Posted By: lukester Re: DaveT's 93 Short Bus Build - August 06th 2022 3:29 am
No turning back now. lol
Looking good so far.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 06th 2022 6:02 am
Yeah, very nervous right about now. Its scary when you make the first cut...
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - August 06th 2022 12:50 pm
This is going to be a very cool build to follow! Keep posting pictures!!! Great job!
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - August 06th 2022 1:11 pm
Can't wait to see it!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 11th 2022 4:27 am
Been so busy, haven't had too much time to work on the van
So today, continued to cut and trim the edges and corners.
Cleaned off the point where I'm going to weld.

I forgot to take photos of them, but I welded two 2.5" square tubing stacked on each other to make 5"x2.5"x2 feet long
One for each side, slide each one foot into the frame in the front, drilled and bolded 1/2" bolts to hold on the front
Slid the back half in, and bolted the back.
There kind of like sleeves for the frame, but inside.
After doing this, the frame held itself together without jack stands, so its pretty solid.
Now its ready to weld.

Here's some photos of where its at

[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 11th 2022 4:40 am
Awesome Super Dave !
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 11th 2022 6:53 am
Thanks

Im just a bit anxious to get the ABS pump re-located and lines put back
And cutting the fuel lines and flared, never done this before.
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - August 11th 2022 1:57 pm
That is sweet always wanted to do one like that.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 12th 2022 4:21 am
Newkirkinc1 - You should, it seems pretty self explanatory. Looks really cool so far
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 12th 2022 4:30 am
Had a little time to work on the van today after work.

Drilled and added more bolts to the frame to add strength, not its sitting on its wheels, no more jack stands.

Here are a few photos to show the progress


1st - Here is a picture showing the driver side. I cut a 4" pice from the section I removed and added it as a band aid on the inside. This is showing how well it fits together with some small sheet metal screws. Now it's ready to weld.
[Linked Image from dcdphoto.com]

The next picture shows the inside, you can see the small piece of metal binding the two half's together. This shape fits perfect on the curves, so all I had to do is clean the paint off on the outside so I can weld later
[Linked Image from dcdphoto.com]

This is showing the inside floor. I had a 2" overhang so all I had to do is screw it together. Ready to weld now
[Linked Image from dcdphoto.com]

The last one here is showing the roof. Again a 2" overhang put together with screws. All ready to weld.
[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 13th 2022 11:43 pm
Van is all put back to together, as far as the body and frame, not just welding

Today's task was to lower the back to even out the ride

Removed the 2" lifting block, the overload spring, and the 4th spring as well

Now the leaf springs have only 3 springs

Here is what I removed
[Linked Image from dcdphoto.com]

Not is all put back together, lowered and ready for the rest...
Have to get a level to adjust the angle of the rear axle, then measure the driveline to have it re built.

Here is where it sits now

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

What do you think?
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 14th 2022 12:19 am
Unbelievable progress in such a short time
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 14th 2022 5:43 am
Thanks SDMickey, I wish I had more time, but try to do as much as possible when I can.

I don't know if I mentioned, but this has ABS, so Im kind of hopping I can put it all back together. It was mounted directly under the sliding door, so I have to re-locate to about just in front of the rear axle.
Hopefully all the lines go back together.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 14th 2022 9:21 pm
I'm sure you'll figure it out. Brother; in such a short time you've done a lot. The pics are greatly appreciated . They motivate us all. You are Fearless Dave !

You should have a T-Shirt done in the style of Big Daddy Ed Roth with a pic of your van and you with a GNARLY BLOW TORCH !! chevy
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - August 14th 2022 11:21 pm
Nice work your doing there. Not sure about doing another one Dave.
Posted By: lukester Re: DaveT's 93 Short Bus Build - August 15th 2022 2:31 am
That's awesome man.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 15th 2022 6:32 am
Truth is, don't know if It will be done, but would love to take it to the King City show coming up
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 19th 2022 3:37 am
Took the driveline to the shop to get it re-sized

Here it is

[Linked Image from dcdphoto.com]

Installed it today
[Linked Image from dcdphoto.com]

Started to weld up the frame so I can start putting the fuel and brake lines back
And started to patch up the missing sliding door
[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 20th 2022 2:39 am
You're awesome Super Dave ! Definitely enjoy the pics and updates chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 21st 2022 4:51 am
Was able to do some welding today, little more body panel adjustment and fixing few holes in the floor. Guy before me had a bunch of cleaning equipment, and didnt know how to just make one hole to bolt things, he made a bunch. Took some pieces form what I cut out and patched the floor for support and keep things out...

Also, cut and shortened all three fuel lines, changed all o-rings, fuel filter and re-mounted fuel tank.
Fuel side is done...

Cut the exhaust up, going to try and re-build tomorrow, hopefully I can get it to fit, then weld it back up.

Lastly, hopefully I can get the ABS and all brake lines re-mounted without having to re-size too much.

Then hopefully be driving this thing home so I can get going on the air bags, shocks in the rear and all the welding that still needs to be done...

crazy
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 21st 2022 7:20 pm
Dude; what kind of coffee do you drink ? lol
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 22nd 2022 1:09 am
Well, its drivable now. Brakes and all ABS are done....
Took so long trying to put it all back. Took forever to bleed the brakes.
They are good enough for now

All I need is the exhaust and I can drive it home
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - August 22nd 2022 1:29 am
That was quick ...
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 22nd 2022 2:22 am
Just need the exhaust so I can drive it to my house so I can get it done...

Tired of working in the sun

Here is a quick video of its first drive
Bled the brakes, so turned around so I can get the exhaust done tomorrow.

Posted By: frscke1 Re: DaveT's 93 Short Bus Build - August 22nd 2022 2:38 am
WE DONT NEED NO STINKIN EXHAUST !

Sounds nice enough to let the neighbors you have a van now !
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 22nd 2022 3:31 am
Unreal Dave and in such a short timel Congrats !
Posted By: DaveT Re: DaveT's 93 Short Bus Build - August 28th 2022 3:05 am
Been super busy with life, but still managed to get a bunch done.
I was able to drive this thing around a bit
Finished some stuff in the rear suspension.

I originally wanted to put air bags, but after ordering them, they were too big, so I just ordered air shocks.
I haven't received them, but as soon as they get in, Ill put them on
Removed the rear leaf springs, and added a new center bolt, painted everything and put back together
I cut up the entire exhaust, and was able to weld all back together as short as I can get it, it fits. Just need to finish welding the hanger and tail section. It runs great with not a lot of noise.

I was able to get most of the seams welded today. Came out pretty good. Just need to bind the hard to fit places, like lower sections and corners that didn't match up 100%
Lots of grinding now, then the body work.

Here is a photo of the rear doors I purchased with windows. There is a dent in the left tail light section, so had to cut partially, and use a bottle jack to straighten the left column. Doors close now. Still need a little adjustment.

[Linked Image from dcdphoto.com]

Welded, just need to clean and grind
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - August 28th 2022 5:19 pm
Awesome work at what I consider lightening speed chevy
Posted By: lukester Re: DaveT's 93 Short Bus Build - August 29th 2022 3:04 am
Nice work. You really waste no time.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 04th 2022 5:55 am
Lots and lots and lots of welding

Kind of difficult in 108 Degree weather

Almost Done
Ill post some photos when I'm done

One good thing, 4 day sale this weekend at local Junk Yard
Found Lexus black leather seats with heater and cooler and all electric. Hope I can figure out how to wire them
Also took the speaker system and seat belts from the Lexus
Really nice stuff.

Future add's
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 04th 2022 6:21 pm
Loved strippin veh's in the yard ... my local yds are empty of things vanners want
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 05th 2022 3:17 am
Dude. Welding in 108 degree weather. You are beyond dedicated. Can't wait for the pics
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 06th 2022 12:51 am
Another hot day, but still was able to get some stuff done

Started the morning off at the Junk Yard, still 50% off and picked up a few goodies

Then installed the air shocks in the back. This thing rides really nice now, no bowncy

Finished most of the welding and grinding. About 99% done

Then start the body work!!

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

Getting there!!!
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 06th 2022 1:40 am
Nice chevy
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 06th 2022 3:22 am
Does it do donuts or just drive around n round ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 06th 2022 4:50 am
For now, just round and round
But it makes good tight U-Turns...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 07th 2022 3:44 am
I can imagine. can't wait to see what you have up your sleeves.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 09th 2022 5:33 am
Finished all the welding tonight...
Now to get some of the body work done

Ill upload some photos when I start the bondo work. Will be a few days.
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 09th 2022 4:58 pm
BONDO .... they replaced the side metal N didnt use any on the seam when fixin my van ...grind n sand add more weld grind N sand.

[Linked Image from live.staticflickr.com]

[Linked Image from live.staticflickr.com]

you cant see the seam thats right under the side pop out windows.

[Linked Image from live.staticflickr.com]


Youve done so good so far dont go half azz now !
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 09th 2022 7:04 pm
Thats awesome, but Im not that good.

Mine isn't that bad, but I just want to add some filler over the welded spots to level. Its not going to be as good as yours, but it should be okay
Not going for the perfect look, you will see when Im done painting.
I am not going to be adding huge amounts, but just enough to make it look smoother.

By the way, Im a computer tech, just doing what seems correct.
Posted By: Wedgy Re: DaveT's 93 Short Bus Build - September 09th 2022 8:48 pm
DaveT,

Don't sweat it. Proceed. When I am as brave maybe, I will be following in your footsteps with all of the sheet metal, door, and tools frscke1 gifted me with to repair all of the Church van driver carnage inflicted upon my G30. 32 year old GM paint too!

You would be very impressed at the effort he put in bringing all that sheet metal to Texas. His motto is, "If it drips a drop, it's in the shop." Also "Adrenaline by the Gallon."
Hard to achieve perfection with an imperfect product, but when frscke1 builds it, it is as close to it as it can be.

I'm his Tilesetter, if anything goes wrong you can just blame it on the Tile Guy. grin

Shhh. The guys at the body shop did the Bondo after he left. shocked eek
Let er rip!!! cheers
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 09th 2022 9:12 pm
Originally Posted by Wedgy
I'm his Tilesetter,:

Hey when you comin over to tile the floor of my white van ?


sry for the hijack....lol
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - September 11th 2022 12:06 pm
I have my Astro needing some trim work I can cover your gas and food...lol wait that would be a long haul
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 13th 2022 5:20 am
Getting lots done... Hope to primer soon

The only major damage in this thing was the left tail light corner, had a pretty big bang. This messed up the doors, they wouldn't close properly. With a bottle jack and a 2x4, I was able to get it streight so the doors close properly.
Problem, the dent was still there.

A quick trip to the junkyard, and I found a nice van with the corner intact, so I cut it out and now Im ready to fix this.

This made me more nervous than cutting the whole thing in half. Maybe because this is the main support for the back doors, or whatever.
Anyway, I cut this out, and replaced. Doesn't look too bad, still need to do some body work.

Not bad for never doing anything like this, and not welding for 10 years, and a $120 mig welder from Harbor Freight.

What do you think

[Linked Image from dcdphoto.com]

I cut the light section out first to allow me to set the new piece over, then cut them both together which gave me a true size.
I used some pliers, hammer and was able to get in place.
[Linked Image from dcdphoto.com]

I know not as good as someone who actually knows what they are doing, but here is my attempt
[Linked Image from dcdphoto.com]
Posted By: Wedgy Re: DaveT's 93 Short Bus Build - September 13th 2022 1:10 pm
Wow Dave, that looks great! Don't sell yourself short. No Fear!

Can you tell us what you are welding the the sheet metal with, settings, rod? MIg, Tig, Gas or Arc? Probably not Arc, I think. Too thin. to severe. LOL cheers

Great build thread . That thing is just so ridiculously cute!
Keep the Red! Little Red Riding! Wheelie Bars!!
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - September 13th 2022 2:07 pm
Looking great!!!
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 13th 2022 4:03 pm
Great work Dave
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 13th 2022 5:45 pm
Dont laugh, I purchased this little welder from Harbor Freight for under $200
It works great. Finally finished one spool, and just added a new one when I fixed the tail section.

Still have a few little things to weld, but will start stripping it to get the body work done and premiered.
Hopefully you will see it premiered this weekend.

[Linked Image from dcdphoto.com]
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - September 14th 2022 12:01 pm
I did a ton of welding on a 75 g20 years ago with a HF welder, it does the job the key is good wire in my opinion.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 15th 2022 6:33 am
Can't wait for more pics; Dave; are you planning on doing the paint ?
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 15th 2022 2:58 pm
Are ya going to chop the top ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 15th 2022 6:08 pm
Yes, I plan on painting this myself
I have the primer on order
Currently doing all the body work myself. Just doing the best I can
Believe it or not, Im a computer tech...

As for chopping, no, no chop top
I think it will look good as is
Im 6'5" - Chop Top would not be good for me.
I don't like that look
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 15th 2022 6:24 pm
I saw this online is why I asked ...

[Linked Image from live.staticflickr.com]

[Linked Image from live.staticflickr.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 15th 2022 6:39 pm
That looks awesome... Thanks for sharing
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - September 16th 2022 1:01 am
Wow! Its only been 2 months! Took me longer to polish my wheels. Amazing work.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 16th 2022 4:26 am
Thanks all, it has been fun. Lot easier now that its not 110 outside

Here is the progress from today
I was able to finish welding a bunch of little things on the drivers side, and started the body work
I played with bondo today...
I figured out, not to put too much of the red stuff in it, it dries really fast. Had to move quickly.

Here is my progress tonight

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 16th 2022 4:27 am
By the way, how do I take off the Chevy Van Emblem?

It looks like nuts from the back. Not sure how to get to them.
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 16th 2022 5:03 am
yep nutz on back
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 16th 2022 5:42 am
I couldn't see how to get to them. Guess you have to pull the battery on the drivers side.
Ill play with it...
Thanks frscke1
Posted By: Overdrive915 Re: DaveT's 93 Short Bus Build - September 16th 2022 1:38 pm
2 of the nuts you can get to from the engine side it is the last one that is a problem. I had to take out the side vent and that was the only way I could get there careful not to drop the nut otherwise its gone for good.
Mine uses a 3/8 socket to get there.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 16th 2022 5:15 pm
Awesome, thanks. I will do that.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 17th 2022 3:37 am
Look what came in today!

[Linked Image from dcdphoto.com]

So exciting!!!

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 17th 2022 4:18 am
Awesome Dave !
Posted By: kursed Re: DaveT's 93 Short Bus Build - September 17th 2022 2:28 pm
Heck yeah man, you're making progress in leaps and bounds on this one. Looking good.
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - September 17th 2022 4:46 pm
I'm going to see if I can tie my shoes before you get that porthole installed. Ready go!
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 17th 2022 10:53 pm
lol No kidding . I believe Dave's " Fighting Name " is : Lightening Dangerous Dave !
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 18th 2022 2:22 am
Thank guys, and believe it or not, its only a couple of days a week, and only after work...

And, you are correct, the windows are in... actually, cut in, I will install after paint

This thing really is looking like a cartoon

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 18th 2022 2:23 am
Was able to get a bunch of body work done, top and passenger side. Still lots to do, but starting to see the finish line

smile
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 18th 2022 4:36 pm
Amazing. Are you doing the paint and have you picked a color ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 18th 2022 7:15 pm
Yup, by myself...
I'll figure it out.

It's a surprise
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 18th 2022 7:28 pm
Does anyone know what rear bumper alternative I can use instead of the stock? I would like one that goes all the way across, no license plate cutout, and Im not putting a trailer hitch. Just a simple, solid bumper

Is there a C10, or another year bumper that would match?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 18th 2022 8:51 pm
This is the type of bumper Im looking for
Does anyone know what it is?

[Linked Image from dcdphoto.com]
Posted By: Lionhead Re: DaveT's 93 Short Bus Build - September 19th 2022 3:10 am
71 to 77 stock Chev bumper
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 19th 2022 3:55 am
Ill look around, thanks
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 25th 2022 4:20 am
Hi guys, another busy day

Cant tell too much from the photos, but if you do body work, you know that it is very time consuming...
This I am new to and learning as I go.
As Im finishing on the center section (where I cut this), Im finding little things that needed to be taken care of, little dents, holes, and lots of other stuff, so taking a long time
But Id rather not rush, because once its painted, Im not going to go back, its done at that point

Here is a picture of the Junk Yard doors I found. They had lots of holes where the ladder was bolted. The previous owner just made a bunch of holes. I used a piece of copper behind the holes to assist in welding them up.
[Linked Image from dcdphoto.com]

Also, spent a couple of hours stripping the front, getting it ready to paint. Removed as much from the firewall, top radiator brace, and lots of other stuff, including the wiper assembly and so many other things.
Its ready to clean, a little sand, then primer
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]

Was also able to remove the rear door windows so I can weld up a bunch of little holes.
I also found that the bottom of the right rear door has a bunch of body filler, and many holes where the ladder was bolted, again with the holes
I plan on taking a piece from the old doors which were in better condition and skinning the one with the holes. That way I have new metal, not body filler.

Lots of work, but I think its worth it. Ill do this tomorrow, hope it comes out good.
[Linked Image from dcdphoto.com]

What do you think so far?
I think once I primer it, I is going to look awesome.
Cant wait to start driving this thing
van
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 25th 2022 4:24 am
Oh yeah, And I figured out how to remove the front Chevy emblems.
So not easy.
After I removed the grill, there are a couple of little holes, big enough for your arm to fit in.
I was able to get aa 3/8 wrench in with a couple of fingers and just turn.
Finally was able to get them off.

I am going to polish them and add a little paint.
They are going to look great, I hope.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 25th 2022 6:58 pm
Awesome work & progress Dave. Can't wait for more pics and see what color you paint the van
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 25th 2022 7:40 pm
Red with Yellow flames ...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 26th 2022 3:08 am
Now he really has to do a 454 with that paint job ! ( can you imagine that set up ) lol
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 26th 2022 5:25 pm
Nope, no flames...
Actually, no red either
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 26th 2022 11:02 pm
Any lightening bolts or dragons ? grin
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 27th 2022 2:42 am
NO!!

How about this!!!

[Linked Image from images-na.ssl-images-amazon.com]

How awesome would that be lol
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - September 27th 2022 11:26 am
I would watch it , that would be a great show.
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - September 27th 2022 10:37 pm
I'd do half of something. Lol like you just cut it off
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 02nd 2022 4:19 am
Soo much sanding... I hate it

Ive been so busy last couple of weeks, pretending I know what Im doing.
Fixed the back door, but wasnt too happy with it, it will have to be good enough until I can find another door.

Did the best I can with the body work, and lots of sanding. Finished stripping the van, glass, chrome, everything.
Found a neat idea for the windshield. You can just shove a rope under the edge of the rubber seal, which lifts it enough to sand and paint under it, then just pull the rope out. Worked great.

Here is the progress, ready for primer

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 02nd 2022 4:22 am
So then I decided, Im already dirty, lets just get this premiered.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 02nd 2022 4:25 am
Great progress
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 03rd 2022 1:55 am
Another wonderful day...
Had to remove all the door seals, that took forever with all the glue

Cleaned under hood, firewall, door jams, and was able to finish the primer in these areas

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 03rd 2022 2:55 am
Can't wait to see the paint
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 03rd 2022 4:17 am
Hopefully, start paint tomorrow...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 04th 2022 4:22 am
Wow! ( Did you win the lottery Dave ? grin )
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 04th 2022 5:01 am
No lottery, just very determined and don't have so much time, so have to get it done asap

So, are you ready for some color?

Here's a hint, it's going to be two colors.
Here is the first, may do one more coat, but doesn't look too bad.
What do you think?

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 04th 2022 5:03 am
Doesn't look too bad on the gray primer, but no, its not going to stay gray.

Oh, and this isn't just paint, its Raptor Liner!!!

I am not good at body work, so this will make it look decent.
Posted By: DrCaldre Re: DaveT's 93 Short Bus Build - October 04th 2022 1:29 pm
Raptor liner for the win! Looking good
Posted By: NEmery Re: DaveT's 93 Short Bus Build - October 04th 2022 1:54 pm
looking sweet! what colors are you going to go with?
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 04th 2022 2:32 pm
Nice Dave; can't wait to see your 2nd color
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 05th 2022 5:17 am
2nd color in a couple of days when I have time

In the meantime, another hobby I have is
Roasting Coffee Beans
Love Coffee, been roasting for several years
My cooler is actually a modified car intake tube, a cake pan and a heater motor all going to a vacuum dust collector

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 05th 2022 3:37 pm
Man; talk about a fresh cup of coffee. You're a man of many talents
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - October 05th 2022 4:55 pm
Originally Posted by DaveT
No lottery, just very determined and don't have so much time, so have to get it done asap

So, are you ready for some color?

Here's a hint, it's going to be two colors.
Here is the first, may do one more coat, but doesn't look too bad.
What do you think?

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]


This is looking GREAT. Can't believe how fast this is coming together. Great job!!!
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - October 05th 2022 4:55 pm
Originally Posted by DaveT
2nd color in a couple of days when I have time

In the meantime, another hobby I have is
Roasting Coffee Beans
Love Coffee, been roasting for several years
My cooler is actually a modified car intake tube, a cake pan and a heater motor all going to a vacuum dust collector

[Linked Image from dcdphoto.com]


This is SOOOOO cool!!!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 05th 2022 5:12 pm
I don't have time, really need a third vehicle, so this will be my daily driver. Just in time, my daughter is taking over my other vehicle, so I had to get this done asap.
I will be, hopefully adding the second color tomorrow. Hope it goes well.

As you can see, its been a back yard adventure, no booth, carport or anything, so who knows when the weather changes or something else.
Now that Im almost done painting it, I can take it home at take my time finishing the inside.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 06th 2022 12:49 am
Are you painting it at a buddy's house ? ( I thought it was your back yard )
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 06th 2022 6:01 pm
Yup, my buddy. I don't have room or am able to make noise at my place.
Almost there.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 07th 2022 2:33 am
Train kept a Roll n' all night long....You Go Dangerous Dave ! grin
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 07th 2022 3:11 am
Okay, so.....

After all this time, I can finally said, it's down hill from here.
I have been so excited working on this project, it's been quite a challenge.
Now I need to move a little faster because I need to start driving it.
So....

I finished painting it tonight.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

What do you think?
Posted By: Lionhead Re: DaveT's 93 Short Bus Build - October 07th 2022 3:13 am
I think it looks like it came that way new.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 07th 2022 3:14 am
U-POL Raptor Tintable Urethane Spray-On Truck Bed Liner
Used a bottle and half for the top alone using a heavier spray, just to make sure it seals good.
Then lightened up the spray to have, not such a rough surface, but a smoother look and feel.
The flat color looks pretty good in the sun.

Again, I am not a body man, or painter, so this is the cheating way to make it look descent.
Can't believe this was two pieces last month...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 07th 2022 12:55 pm
Such an amazing job in such a short time.
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - October 07th 2022 3:09 pm
This looks great and I am soooo impressed with how quickly you sectioned it and put it back together. Great job!
Posted By: Underdog Re: DaveT's 93 Short Bus Build - October 07th 2022 5:37 pm
Originally Posted by DaveT
...
Now I need to move a little faster because I need to start driving it.


Not sure it's possible to move faster! The amount of work you have completed in such a short amount of time is amazing! Looking great!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 07th 2022 5:52 pm
Thanks everyone, It has been a lot of fun
I cant wait to start working on the inside.
Sad thing is, I will not be ready for the Van Show in King City this weekend. Im about a week from ready.
Next Time...
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - October 08th 2022 11:09 pm
Looks great and it takes time!
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - October 09th 2022 1:22 am
Thier never done ....lol

Always ready but never done.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 09th 2022 3:07 am
Agree, never finished, looking forward to the next part of the project.

Today was a great day, started off kind of sad. I sold my Jeep this morning, so I must have Van ready for work Monday

Tears as I see it go...

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 09th 2022 3:08 am
As far as the Van, I started to wrap things up

Painted all the brackets to mount the bumpers.
Ended up with the stock rear bumper, looks really good.

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 09th 2022 3:11 am
Almost done

Still need the rear windows, some missing bumper bolts, and the front grill
Ordered a new grill, but came broken, they said keep it and refunded my the entire bill

Was finally able to drive it, so smooth. Tomorrow I will finish the windows, and lots of little things.
Ohh, need to put some seat belts
So love this Van. Drives really good on the road and smooth. Cant wait to get more of it done, should be easier at home


[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 09th 2022 3:12 am
Oh, notice the side marker lights, when off, they are a black lens, and really bright when on.
LED, love it.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 09th 2022 2:45 pm
What a transformation in such short time. As Bill & Ted would say: " Most Excellent job Sir Dave " grin
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - October 10th 2022 9:04 am
Awesome job! Came together so fast!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 11th 2022 2:56 am
Sunday, had a little time so installed the portal windows and rear door windows.

Cleaned it up a bit, and was able to drive to work today

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: lukester Re: DaveT's 93 Short Bus Build - October 11th 2022 2:59 am
Looks great man.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 11th 2022 3:02 am
Also, forgot I only finished the exhaust up to the rear axle, so a bit of the smoke was coming into the cab

At lunch, was able to weld the tail pipe on, and also routed the air shocks properly
Added the air shock valve next to the license plate in the rear bumper

Works great

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 11th 2022 3:02 am
Need new license plates
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 11th 2022 3:03 am
Ordering Rims and tires soon...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 11th 2022 2:45 pm
Gotta ask Dave; " How long of a lunch do you get? " lol
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 11th 2022 11:38 pm
Well now that I have it here at home, I can do little things without having to get all my tools in a bag
Just run out, get some stuff done and get back to work. Really nice.
Hope to finish the seatbelts and seats.
Have to modify the parking brake, rear brakes are making a noise, so have to get it all fixed
And a million other things
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 17th 2022 2:06 am
So for the last few days, have been working on lots of little things.
I was able to replace all the windshield washer hoses and fittings, installed along with the top air valance.
Was able to get all the new door seals installed.
Front grill is finally installed
Finally removed the stock drivers seat, and installed the Lexus seats.
Got them temporarily wired, very nice with all the functions working
Installed the swivel mounts, but didnt like them. Just tightened up all the bolts instead, dont think im going to be using that function
Pretty much finished most of the outside stuff.
Still have a few little things to do, like parking brake cable and wheel well trim

Still need to order new wheels and tires
Get the AC fixed, hopefully this week
Alignment as well.

Anyway, here are some photos
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 17th 2022 2:07 am
Stopped at a park and took some photos.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 17th 2022 2:10 am
Here are the new seats. Really comfortable, especially because Im tall. I can see out the front, nut having to squat a bit.

Also, made new seat belt mount brackets
The entire seat belt, 3 mount points are on the wall, not the seat. Didn't like that they were tied to the bottom of the seat.
Oh, and all the electrical functions work, including lumbar support
Didn't connect the heat, don't need here in the valley

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 17th 2022 2:12 am
Here you can see the new door seals.
Work great, quiet now
Now I can start the wiring, then insulation and carpet.

Stereo and Alarm as well.

[Linked Image from dcdphoto.com]
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - October 17th 2022 1:58 pm
Nice!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 20th 2022 3:17 am
Lot's going on today

Dropped off my van at the shop to get the AC repaired, going to call him "Bluey" now,
Too many people have been calling it The Mystery Machine.... I don't like that

Bluey now has Cold AC running... Yeah!!!

Front Alignment is scheduled for Saturday, then I can get the new Rims and Tires.
Awesome
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 20th 2022 3:21 am
So what else did I do today???

Started with the Interior now

Pulled the Dash completely out, and started to clean, and paint
Replaced the flasher, so LED Turn Signals work now

[Linked Image from dcdphoto.com]

You can see the original dash color here
Lt Gray

[Linked Image from dcdphoto.com]

Forgot to take pictures before I started to paint the dash

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

This is the front top section, under the sun visors
[Linked Image from dcdphoto.com]

Going to start working on the wiring so I can put the dash back in.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 20th 2022 4:17 am
Nice Sir Dave
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 20th 2022 4:23 am
Thanks SDMickey, so much to do and so little time
Spending my evening looking at YouTube videos of how to install my alarm
It's been years since I have done this, and want to get it installed before putting the dash back in
Alarm is more for keyless entry
Also will be wiring in the stereo.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 22nd 2022 5:16 am
Crutchfields is a great source for wire harnesses etc for aftermarket stereo integrations
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 22nd 2022 5:53 am
Thanks SDMickey

Actually, Im done with the alarm and stereo
I have lots of wiring to finish, but in the morning, taking Bluey to get the front end alignment done.

After that, hoping to get a bunch of the interior done.

So excited, getting it done.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 23rd 2022 12:26 am
You are so lucky Dave to had the time and just buzzed right thru it. Have you figured out your rims & tires ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 23rd 2022 3:24 am
Actually, don't have much time, been taking every minute available to get as much done as I can.
Been so busy with so many other things, wish I could dedicate some actually full days
This has all been a couple hours here, a couple there.

For today's project, I actually spent some time with WOOD!

Took about an hour to build this cool piece of wood.
As you can see, not the most perfect lines, I suck at wood working almost as much as welding and body work

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 23rd 2022 3:25 am
So what is this for? you may ask

Check this out

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 23rd 2022 3:29 am
So as you can see, the original dash was a light gray, so I removed, and painted a charcoal gray.
Painting things now as I go

After wiring the alarm, or keyless entry, I started to wire the stereo.
Its pretty much done up here, just need to run wires to the amps and start building the back of the interior
I also ran wires to the back for ceiling lights, and door lights, you will see soon

Here is the dash so far. Ordered new hinge pins for the little glove box, and painted the wood thing now, will install tomorrow and show you that.

For the stock stereo hole, I actually purchased a small cubby pocket thing to put there.
I can use for a cell phone, or whatever I want to store there.

Here's where I am right now
[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 23rd 2022 3:48 am
Didnt tell you what that is;
Im installing a 10" Android Car Stereo with all the goodies
Backup camera, lots of speakers and lights

It should be more modernized when Im done

Got rid of the ash tray, don't think Ill ever start smoking, so just a waste of lots of space.
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - October 23rd 2022 6:46 pm
The dash looks awesome! I have the same headunit. So, jealous how easy it went into your van. I went and got a few things I need to get my dash to the next step this morning.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 24th 2022 12:23 am
Nice job Dave ( as expected )
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 24th 2022 1:15 am
Thanks guys, appreciate it
SafariTim, would love to see your dash
Today, I was able to finish the dash, for now and installed the stereo and cleaned up a bunch of wires
Also wired some interior lights that run on the door switch.
Will install them permanently after the interior is done

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - October 24th 2022 2:13 am
OK now tell us what you do for a living again ...
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 24th 2022 3:31 am
I enjoy doing lots of things, but my everyday job is computer tech.

You should see what I built during the pandemic lockdown
I was home for 3 months from work. Loaded up on lots of lumber before the prices skyrocketed.
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - October 24th 2022 12:38 pm
Working with the hands keeps the mind clear.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 25th 2022 1:03 am
Looks Factory Mr Dave
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - October 25th 2022 1:41 am
Love it! Very clean look.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 25th 2022 4:22 am
Thanks

Today, installed the new steering wheel and Bluetooth controls

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 25th 2022 11:49 pm
Nice touch
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - October 26th 2022 1:04 am
Do you sleep? You are my kind of people!
Posted By: DrCaldre Re: DaveT's 93 Short Bus Build - October 26th 2022 2:49 am
Like the double din in there man, looks nice. You gunna get a nice power hungry amp and run some 4 gauge to a woofer or what?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 26th 2022 6:23 am
Thanks everyone, yes, I never sleep

DrCaldre, just going to add a 4 channel for some 6.5's and a couple of 8's on a big amp
Not too crazy, just some nice sound.

Have to wait till maybe Sunday to start with the interior.
So much work, I have to put on hold.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 28th 2022 11:51 pm
Its amazing how you find so many little things that need to get done
When you do get them done, you feel satisfied they are finally complete, but you have nothing to take pictures of

Today, had some time so was able to get the rear doors adjusted, greased the lock so it all works with the alarm now
Was able to get lots of welding finished, some holes on the floor, brackets for the seat belts, removed the original spare tire bracket, and a few other things I cant remember.

After all this, was able to put the insulation on the walls.
Will be cutting the side panels, hopefully tomorrow, so it should be quieter inside

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - October 29th 2022 4:16 am
Nice. I'm just amazed the progress to date Sir Dave bow
Posted By: SafariTim Re: DaveT's 93 Short Bus Build - October 30th 2022 10:04 am
I'm truly amazed also. But honestly, it's only half a van! It makes your van, "The longest short cut". Ha Ha!

Love the van and respect the work!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 31st 2022 1:48 am
laugh
SafariTim
Posted By: DaveT Re: DaveT's 93 Short Bus Build - October 31st 2022 2:24 am
A few more little things this weekend

I was able to wire and install a third brake light with built in backup camera

[Linked Image from dcdphoto.com]

And was able to install the two side panels to cover up the insulation

[Linked Image from dcdphoto.com]
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - October 31st 2022 2:31 pm
Love this build and I amazed at the speed that you have done it
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 01st 2022 2:50 am
Hey Dave; are those power seats ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 01st 2022 5:58 am
Yes SDMickey, they are a Junk Yard find
I pulled them out of a Lexus car
Everything but the heater element work, I just didn't need it here in the valley, its rerly needed as the weather is usually hot here

All motor functions work, and very comfortable
Still need to add the button on the dash for the internal coolers and have to re-install the back and bottom covers. I just haven't got to it.

Today at lunch, I started installing the floor, and building the side benches. They will have subwoofers and amps. Im also going to have a bit of storage for jack and jumper cables, etc...
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 02nd 2022 12:15 am
Right on. can't wait for the pics
Posted By: Bossie Re: DaveT's 93 Short Bus Build - November 06th 2022 4:48 pm
Do you ever sleep, great work on that van. You turned a photoshop into reality
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 06th 2022 7:10 pm
No doubt "and" you have a full time job
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 07th 2022 9:42 pm
Have carpet on order
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 07th 2022 9:47 pm
Lots of little things in the works, but havent actually taken any photos.
Will soon

Did however, finally get the front end alignment done

This thing drives really smooth now
Love it!!!

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 08th 2022 1:55 am
Unbelievable how nice it looks in such a short time. Congrats Sir Dave
Posted By: NEmery Re: DaveT's 93 Short Bus Build - November 18th 2022 3:30 pm
Originally Posted by DaveT
[Linked Image from dcdphoto.com]
It looks like there is a blip in the Matrix. LOL.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 19th 2022 5:10 am
Sorry I havent posted much lately, still working on the van when I get a chance, just nothing too exciting yet.
I finally fixed the parking brake cable.
Having to cut 3 feet of it was a chalenge, so what I did was pulled it way back to the front left wheel, re-routed under the frame instead of thru the frame, welded a tab on the outside of the frame with a hole for the cable mount. This holds the outer cable, then the center part of the cable can move freely.
I didnt have a crimper for the ends, so I just used tinny u-clamps to link both cables together. Its working properly now.

Also bled the brakes again, just in case, and adjusted the rear. All working properly

I ordered and received the front carpet, looks good. I should have time next week to install

Also, found some really nice rims on Facebook Marketplace... Now looking for the tires.
Coming soon!!!

New Black Carpet from Rock Auto
[Linked Image from dcdphoto.com]

New Rims - 15x8
[Linked Image from dcdphoto.com]

So much more in the works. Im hoping to have some time next week to get a bunch done.
Cant wait to show you all!!!
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 20th 2022 2:45 am
Those rims are sweet. How deep did you go on the rims?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 20th 2022 2:51 am
These are 15x8, not sure the backspacing.
Found them on Facebook Marketplace
Just $320 for the set...
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - November 20th 2022 5:03 am
Originally Posted by DaveT
These are 15x8, not sure the backspacing.
Found them on Facebook Marketplace
Just $320 for the set...


Cant believe you bought those without checking the back space ... since the van was made for 15x6 tires any pos BS will interfere when turning and spacers are not a good idea ...

Is the lug pattern for a Chevy 5x127 ?

Cause if they for a Dodge or a Ford they are different even thou they are 5 lug.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 21st 2022 11:36 pm
I did check, actually, they do rub just a bit, but not too bad. I will be using a small spacer
I've used them for many years without any problems. I will probably put under 10,000 miles a year on this, and my office is about 5 minutes away from home, so Im not really worried about it.
I know if it was a 4x4 with lots more weight, it would probably be more of an issue, but Im sure it will be fine.
Thanks for your concern frscke1, appreciate it
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - November 21st 2022 11:46 pm
Friends worry bout friends & their van. Seen lots of money lost for parts not fittin and horror stories bout spacers puttin more stress on the hubs that werent designed to stick out another inch. But under that inch and you say you have small GLAD it works out ..
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 22nd 2022 1:32 am
Appreciate it frscke1, thanks.
I have spacers coming tomorrow to test things out. If I do go this way, Ill just keep an eye on things to make sure not wearing other parts out.
If I find these wont work, I can trade these rims, or just get others.
Thanks for the concern.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 27th 2022 4:58 pm
Like everyone else here, been super busy
but found a little time to get a few things done

Been wanting to replace the DogHouse carpet, this things was really bad
Finally pulled off, and replaced with that cheep stuff you find at Autozone for speakers.

It came out okay, not the easiest to work with, but the parts you actually see are pretty clean
I first cleaned and lightly sanded the fiberglass dome

[Linked Image from dcdphoto.com]

And used lots of glue

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 27th 2022 5:00 pm
And, finally was able to install the new carpet
Not so easy either, had to get just right, and used the seat mounts to hold in place.
Still need to add the trim, and cut near the throttle peddle, so it wont get my foot stuck.

[Linked Image from dcdphoto.com]



Did a bunch of other stuff, but will post later. Still working to get it drivable again so I can drive to work tomorrow.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 28th 2022 1:10 am
looking forward to your interior cargo work. good progress as usual
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - November 28th 2022 12:31 pm
/////Truckin' right along////
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - November 28th 2022 1:18 pm
Looking great!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 01st 2022 12:04 am
Finally, new shoes...

I like how they came out. Work perfectly
Ordered center cones, or caps, whatever you call them. Should be here in a week.

8" rims front and back
235/60r15 Tires

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - December 01st 2022 12:13 am
This would be such a good candiate for a 4 degree chop ... A slick little slot racer !
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - December 01st 2022 1:42 am
This would be such a good candiate for a 4 degree chop

Marty Sooby shortened a Chevy and then chopped the top and it had gullwing front doors and a tilt front end. . It was called Bad Ass

[Linked Image from live.staticflickr.com]IMG-2445 by Lee Hatfield, on Flickr
[Linked Image from live.staticflickr.com]IMG-2446 by Lee Hatfield, on Flickr
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - December 01st 2022 2:11 am
That would be FUN to drive ..

Image driving into work in this ...
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 01st 2022 6:32 am
Yeah, It probably would, but I kind of like the big square look. I get lots of looks because people try to figure out what's different with my van.
People love asking questions, that's for sure.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 01st 2022 3:57 pm
Van looks great Dave. How are you doing on the interior?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 01st 2022 9:19 pm
Still lots to do, but still not so much progress on the inside. Little things, but havent had too much time to tough.
Soon
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 02nd 2022 3:36 am
I hear you. Many set backs with my powertrain and suspension build on my 74' G10 shorty ( going on 10 months now )
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - December 02nd 2022 4:05 pm
Originally Posted by DaveT
Still lots to do, but still not so much progress on the inside. Little things, but havent had too much time to tough.
Soon


I am still amazed at how much you have done in such a short time
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 02nd 2022 11:34 pm
Ditto
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 03rd 2022 3:12 am
My center caps came in today.
Amazon is fast

They worked perfect. Clean and simple

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 03rd 2022 3:38 am
Man your van looks so nice and just UNbelievable how it looks now from your 1st post. chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 03rd 2022 3:51 am
Its my daily driver....
Looking forward to some time during winter break to be able to work on the interior.
First though is I need to get some mud flaps. These tires stick out just enough to spit up some water on the sides, looks pretty awful.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 03rd 2022 3:11 pm
How about some flares ?
Posted By: Astrocreep66 Re: DaveT's 93 Short Bus Build - December 03rd 2022 6:34 pm
That is awesome.
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - December 12th 2022 3:50 pm
Love this build!
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 12th 2022 4:54 pm
Who doesn't. Even more amazing is Dave;s talent and his 1st van build. Hey Dave; have you thought about doing a early 70's grill and front bumper ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 12th 2022 6:56 pm
I thought about it, but you don't actually see too many like mine anyway, so I think I will stick with it for now. It's a huge expense to try to get it to look older, when its already 30 years old, and looks pretty cool
I wish I could find LED headlights for it, but not much of an option for these little square things.
I am trying to get the interior done before I do anything else.
I would like to do a 4 link for the rear with coil overs for a better ride, but for now, just trying to get what needs to get done first.

In town, Ive only seen 2 other vans, and those guys went crazy when they seen mine
Not many vans around anymore.
I do get lots of looks, especially since I put the new wheels and tires.
Mud flaps are also in, look good and keep the mud off my sides.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 13th 2022 3:32 am
Your van looks Primo Dave. can't wait for your next set of pics chevy
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - December 15th 2022 11:23 pm
Sweet looking one!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 27th 2022 1:31 am
Havent had so much time to do stuff because of work and the weather, that's why I was so in a hurry to get it drivable.
I knew I wasn't going to have time in the winter

But, I have had a little time for some stuff.

Here are a couple of photos of the two speaker boxes I built for an 8" woofer. Built two, to go behind each seat.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 27th 2022 1:34 am
And here is another picture of me parked. Just happy to drive this every day

Love this angle

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 27th 2022 1:36 am
And have been doing little on the inside.
Was able to cut all new door panels
Carpeted and installed with all new window and door switches
Also made some small doughnuts as spacers for the door speakers.
Finally some music up front.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - December 27th 2022 3:26 am
Very nice!!!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - December 27th 2022 3:57 am
Thanks... Love my little van. Lots of fun to drive

I've been looking for a sun visor, for the outside so it looks like a baseball cap
They are expensive, so keeping an eye out for one.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - December 27th 2022 4:47 am
Dave. Nice work. I bet Charlie99909 can help. Send him a private message.
Posted By: Charlie 99909 Re: DaveT's 93 Short Bus Build - December 28th 2022 1:23 am
Hi Dave, replied to your DM.

Thank you,

Charlie
Posted By: DaveT Re: DaveT's 93 Short Bus Build - February 09th 2023 6:52 am
Hi guys, seems like winter has really slowed down the progress

As weather is finally starting to warm, I have lots of plans to finally finish the interior.
I've been enjoying my van every day, and look forward to cruising all summer with the stereo cranked.
I will hopefully have some updates soon.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - February 09th 2023 4:19 pm
It's amazing how much you have done in such a short time. Looking forward to new pics
Posted By: MD VAN MAN Re: DaveT's 93 Short Bus Build - February 09th 2023 4:19 pm
Nice work Dave! What brand of speakers are you running in the front doors? They have a nice clean and simple look. Might get a pair too if you vouch for them sounding good!
Posted By: DrCaldre Re: DaveT's 93 Short Bus Build - February 09th 2023 5:37 pm
Hadn't looked at your thread in a while. Love those door panels. The fabric, the chrome trim, the speaker mount. Very clean look. Maybe I'll run speakers in my doors after all when I build the panels.
Posted By: Wedgy Re: DaveT's 93 Short Bus Build - February 09th 2023 7:15 pm
Originally Posted by MD VAN MAN
Nice work Dave! What brand of speakers are you running in the front doors? They have a nice clean and simple look. Might get a pair too if you vouch for them sounding good!

If you blow up the pictures, speakers say SKAR audio
Posted By: DaveT Re: DaveT's 93 Short Bus Build - February 11th 2023 7:25 am
Subwoofers are 8" Skar, have two of those
The rear speakers came out of a Lexus, really nice 3 way.
The doors are actually 6.5" Kickers
I don't like the Kickers very much, they don't have much bass or mid's, mostly highs
I think when I have time, I will make some longer door pods that will have three separates like the back.
I didn't want to cut holes in the doors, so there is no movement of air, sound. I think I will have to so I can get a better sound.
Boom Mats, I think thats what they are called. Its a foam insert that will protect from water, and acts like a small speaker box inside the door.
Not sure if I want to do this. But it does sound really good right now. Get to crank my Classic Rock!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - February 11th 2023 7:31 am
Love the way it looked in the rain

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - February 11th 2023 2:44 pm
So nice. chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - February 12th 2023 2:07 am
Thanks
Posted By: DaveT Re: DaveT's 93 Short Bus Build - March 08th 2023 7:32 am
Like everyone else, weather, busy, lots of other stuff going on...
So here are a few photos of a few little things Ive done

From the back, you can see I made some rear door panels. Simple with just some carpet from Lowes
Ive also managed to put some insulation on all the walls and roof. Added 1/8th inch, not sure what type of cardboard wood stuff. There it is

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - March 08th 2023 7:35 am
Also, was able to build some nice wedge speakers for the rear. These have the Lexus 3 way speakers I was able to pull from the Junk Yard.
They sound really good.
I will arrange them better when I finish the back. This is kind of where they will go

[Linked Image from dcdphoto.com]

You can also kind of see the Subs, and center console I found on Amazon.
It works really well, especially for the cup holders.

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - March 08th 2023 7:35 am
Drivers Side view. You can kind of see what I see when Im driving

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - March 08th 2023 7:36 am
And of course, my wife got me this drink from Jamba Juice.
Color kind of matches.

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - March 08th 2023 2:25 pm
Nice work as usual. I bet you have blue tinted Ray-Bans grin
Posted By: DaveT Re: DaveT's 93 Short Bus Build - March 24th 2023 2:29 pm
Finished the headliner, one solid piece of carpet
Then added the plastic molding to the front and a pillar

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - March 24th 2023 2:39 pm
Looks nice and clean chevy
Posted By: Lee7673 Re: DaveT's 93 Short Bus Build - March 24th 2023 2:58 pm
This van is turning out very nice!
Posted By: DaveT Re: DaveT's 93 Short Bus Build - March 27th 2023 5:06 am
I think Im ready to upgrade the rear suspension.

I want to do a 4 link rear, with coil-overs.
I think this will give me a way better ride, and control.
Then some helper bags in the front to give it a bit more tight feeling

Anyone have any information on this? Especially the rear

Please and thank you.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:11 am
Finally had some time to work on Bluey

I worked on the interior, almost done
Added some 5/8" wafer board to the bottom half of the walls for a more solid base and looks

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:12 am
Finished the carpeting on the walls

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:12 am
Still need to add a corner trim, and make some kind of portal window frame on the inside.
Soon I hope
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:15 am
Then to make the ride a bit better, added some air bags to the front
I decided to pull the springs, and put the lines going up, instead of down the way it is recommended. I didnt want to accidently hit something and damage the bags. It was really easy to just pull the bottom A-Arm.

[Linked Image from dcdphoto.com]

See, the air line coming from the top

[Linked Image from dcdphoto.com]

And the finished pose

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:17 am
Then, finally had the courage to tackle the power steering pump.
Surprisingly, it wasn't too difficult.
Had to pull the upper, and lower shroud to move just a few inches to the left,
Then rented a puller for the pully, and finally was able to remove the pump.
Reverse the process to install.
Works great

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:20 am
Also, wanted to service rear axle, so pulled back cover, inspected, cleaned and new gasket and fresh oil.
No more whining noise. Lot more quiet

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:23 am
Oh, and the best part
Finally was able to get a new muffler
Need one with inlet and outlet on the same side
This thing is so short, needed to completely build a new exhaust

Don't laugh, I know my welds aren't the prettiest, but no leaks and sounds great.
Ill show some installed pictures later, got dark.

[Linked Image from dcdphoto.com]
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - April 23rd 2023 4:38 am
Maintence is always better than a catastrophic failure ... good job !
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 23rd 2023 6:00 pm
Here is what the back looks like now

Made some utility boxes on both sides, so I can have a jack, jumper cables, and a few tools

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - April 24th 2023 3:54 am
Very nice Dave ( as expected ) Amazing speed and what you built chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 29th 2023 1:15 am
Started to work on my portal windows and corner trim

My wife gave me an old cutting board, so I made a jig to make perfect circles with my router. I wasnt going to buy one, so just did some measuring and tada

[Linked Image from dcdphoto.com]

And my perfect round rings

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 29th 2023 1:17 am
And the finished interior round portal trim, or window sill, or whatever you want to call it.
Used a little Bondo and lots of sanding to make them look like plastic

[Linked Image from dcdphoto.com]

Profile
[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 29th 2023 1:18 am
And, now they are installed.
Also, you can see the corner trim above.
Kind of finishes the van off.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 29th 2023 1:19 am
Still have to put some paint on the screws, but its now pretty much complete inside.
Soon, going to go to the Junk Yard to find some rear seats.
I wasnt going to put any, but find I really want some.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - April 29th 2023 4:20 am
That looks so nice Dave. have you thought about doing a rear bench seat that doubles as a bed ?
Posted By: DaveT Re: DaveT's 93 Short Bus Build - April 29th 2023 5:38 am
I dont really want to use it for a sleeper. I plan on maybe putting some bucket seats, and still have room in back for camping stuff.
I will remove the seats when me and my wife travel alone.
I have really nice cots that fit, so I can just use those if I plan on sleeping in there.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - April 29th 2023 1:29 pm
Right on. I'm sure you will score some nice seats. Your van looks so primo
Posted By: DaveT Re: DaveT's 93 Short Bus Build - May 10th 2023 12:55 am
Because of MPG, and speed, I decided to get some bigger tires for the back.
Had to remove the spacers and jack the frame up to lower the axle as low as possible to get these in
255/70/r15
They don't look too bad, kind of inexpensive but I get the speed and MPG back to where it should be.

[Linked Image from dcdphoto.com]

You can also see the exhaust sticking out from the drivers side

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - May 10th 2023 12:58 am
Anybody in Central California going to the Paulsen's Haul'n Assets?
It will be my first Van show ever.
Don't know what to expect, this van isn't show quality, but just entering to be part of it.

Hope to see other Vanners there!!!

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - May 11th 2023 9:18 pm
The new tires look great. Can't wait to see your pics from the show. Have a great time
Posted By: DaveT Re: DaveT's 93 Short Bus Build - May 14th 2023 2:07 pm
Well, It didn't go well yesterday...

Left at 6am for the 2.5 hour journey
This thing was running so smooth and fast on the freeway.
75mph, no problem
1 hour from home, we stopped for some breakfast. When we got back on the freeway, I noticed smoke coming from behind, so I quickly pulled over to check it out
My tranny front seal was gushing...

I was able to turn around and get to Autozone
Got a quart of stop leak, and 2 quarts of tranny fluid, and a big can of brake clean
The stop leak worked, but the back of this thing was covered in tranny fluid

So we decided to not risk it, and turn around and go home.
First thing was to get to gas station, and fill up again
I filled up before we left, marked my millage, then filled up when we returned, did the same
Then subtracted to see how many miles we drive, and divided by how much gas we used
Looks like we were almost at 17mpg... not too bad

Then car wash, scrubbed the back and unders clean, and back home to rest.

I will pull the tranny next week and hopefully its just the seal. Going to replace the torque converter while im in there, and a full tune up as well.

It was a good test, but wish I could have made it.
Posted By: WoodButcher Re: DaveT's 93 Short Bus Build - May 14th 2023 7:04 pm
Nice work, and alot of it.
Posted By: Wedgy Re: DaveT's 93 Short Bus Build - May 15th 2023 4:17 am
Better luck next time. Good save Dave!

Welcome WoodButcher! Impressive fleet Sir! Go Chevy

As a lark, I always wanted some magnetic signs that read, Rip and Tear Builders
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - May 15th 2023 8:39 am
You made it home Brother and that is what counts. Bummer for sure missing your first show.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - May 15th 2023 4:24 pm
It's okay, I plan on a full tuneup, tranny seal, torque converter, and a few other things, but should be more comfortable going on the next adventure.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - May 15th 2023 9:24 pm
Again you made it home and that is what counts
Posted By: DaveT Re: DaveT's 93 Short Bus Build - June 05th 2023 3:16 am
Lots going on
Took Bluey to the Tranny Shop, they said it was leaking from the front pump housing, so they are currently working on fixing all leaks
I will be glad to get it back, and hopefully no more leaks.
The intake manifold has a small oil leak at the back, and looks like radiator at some point was leaking as well
Hopefully no more break downs this summer, and I will fix these things in the winter.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - June 05th 2023 3:22 am
Do have some exciting news,
50% off at the local Junk Yard this weekend, so was able to get a few things

Found a really nice back seat off of a Denali, cant wait to install it. Black, leather, should be awesome

Also, found the exact hitch I was looking for.
$300 on Amazon, picked up for $20
[Linked Image from dcdphoto.com]


And a few little clips for the wiper washers.
These things are really hard to find, so excited to get a couple extra
[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - June 05th 2023 4:54 am
Awesome score Dave. Keepm us posted chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - June 17th 2023 6:19 am
So here's something new

Everyone with a similar van knows, The headlights on these suck
The double light on both sides are a crazy size, so nobody makes an affordable updated bulb.
The only LED lights available for these are very expensive

So I found somewhere online someone modified them, which gave me an idea.

I removed the bulb from the back, cut a bigger hole, and glued in some inserts.
Now, I can take a new LED bulb, and just slide in.
Sooooo bright!

[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]

See the difference?
Can you guess which one the New bulb (on the right) compared to the LED (Left)
[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - June 17th 2023 6:23 am
Also, Remember I recently purchased a back seat at the Junk Yard?

Check it out, finally installed

[Linked Image from dcdphoto.com]
[Linked Image from dcdphoto.com]

And a view from the back
[Linked Image from dcdphoto.com]

What do you think?
Its really comfortable.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - June 17th 2023 6:26 am
Also, today
I had also purchased a hitch, forgot to take pictures of it installed, but
It kind of scrapes on dips on the road, too low in the back, actually, since I removed 2 leafs from each side, needs a little more support
So I added a leaf back on each side, with new center bolts
Sooo smooth on the road now.

[Linked Image from dcdphoto.com]

This is without air in the shocks
Came up about 2", and about another inch with 100lbs in the rear shocks
Looks a little more hot rod with the bigger tires in the rear, and up a little bit

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - June 18th 2023 12:02 am
Nice touch Dave. van looks great
Posted By: DaveT Re: DaveT's 93 Short Bus Build - July 25th 2023 5:21 am
Been driving Bluey everyday and was able to schedule a camping trip with the family.

Little trailer to carry the gear

[Linked Image from dcdphoto.com]

Nice little campsite, little sun, but only while we arrived. Rest of the weekend, it was really cool and shady

[Linked Image from dcdphoto.com]

Lots of people stopped to ask questions

It did really well on road. 7000 feet up, little slow, but no problems the whole weekend.

[Linked Image from dcdphoto.com]
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - July 25th 2023 10:53 am
Looks great! A freind of mine has one like it from Cleveland.
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - July 25th 2023 1:02 pm
Awesome build Dave. Your van is so nice. It has come so far in such a short time. Your hard work has paid off. Looks like you and your Family had a great time. chevy
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 05th 2023 10:32 pm
Been awhile since I've posted, lots of little stuff taken care of

First, my starter was going out during our camping trip, and finally did after our return, that's good it happened at home

Decided to get one of those high torque, little guys on Amazon
It worked great, until it didnt.
It fit and started perfectly, but was so close to the ring gear, it touched when I drove it.
So went back to Amazon and ended up getting a new one locally.

Sorry, don't know why the images are upside down, but you get the point

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 05th 2023 10:35 pm
Also, actually this weekend, since we are planning to go to the BYOB in Anaheim at the end of the month, don't want to go without a spare, so decided to make a spare tire carrier

Started with drilling and tapping my hinges, decided on the right door, since the body work is less than stellar. Didn't want to cover up the pretty left door, it looks too good.

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 05th 2023 10:36 pm
And here it is

I know not perfect, but doesn't rattle, and holds the tire in place.
Door opens as well.

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 05th 2023 10:38 pm
Then, since I don't have an exact match spare rim, I used the stock rim that came with the van.
Quick sanding, washing with ajax, and a little bit of paint

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - September 05th 2023 10:38 pm
Finished

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - September 05th 2023 11:56 pm
Originally Posted by DaveT
Been awhile since I've posted, lots of little stuff taken care of

First, my starter was going out during our camping trip, and finally did after our return, that's good it happened at home

Decided to get one of those high torque, little guys on Amazon
It worked great, until it didnt.
It fit and started perfectly, but was so close to the ring gear, it touched when I drove it.
So went back to Amazon and ended up getting a new one locally.

I too got rid of those factory starters there huge N draw alot of currant.
I went to the reduction gear starters for my 454's.... BEST thing I ever did !

GREAT WORK there Dave ....You cant be done ....there never done lol ...youll find something ....
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - September 07th 2023 4:11 am
Nice as usual Dave
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 24th 2023 1:02 am
It has been awhile, life keeps us so busy
I drive my van every single day so it's hard to park and work on.
Have to take advantage of non work days like today

I have been working on a few projects, so going to post them now.

The first is the lower A Arm Bushings
Yes, just like everyone out there, have Googled everywhere, but nobody sells these rebuilt, have to replace the bushings yourself.
So I did that.

[Linked Image from dcdphoto.com]

You can see they are pretty cracked, but as I removed them, you can see how worn they were. It was definitely time for replacement
[Linked Image from dcdphoto.com]


Was able to use a big hammer and punch, but was able to get them replaced.
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 24th 2023 1:05 am
Next on the list, well, since I had the lower A arm out, I decided to go Air Ride

I was able to get a kit from Switch Suspension
It was a plate that bolts to the top where the spring goes, and a cup that fits on the bottom. Then you just bolt your air bag to these plates

[Linked Image from dcdphoto.com]

Small problem, the bump stop metal bracket hits the airbag

[Linked Image from dcdphoto.com]

Decided to cut it and hit with a big hammer.

[Linked Image from dcdphoto.com]

Then weld back together
[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 24th 2023 1:11 am
Came out really good.
As you can see, had to drill some holes at the top mount, then bolted the top plate
But before this, I bolted the air bag to this plate, and ran my air line

Works perfectly

[Linked Image from dcdphoto.com]

Of course painted everything as I was putting together.
Looks pretty cool

[Linked Image from dcdphoto.com]

Can get pretty low

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]

[Linked Image from dcdphoto.com]
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 24th 2023 1:21 am
Okay, so that was just the front. I am working on the plans for the rear, has to be just right, so stay tuned for that

In the meantime,
I only have a schrader valve for each bag for now, so am working on a tank and valves. Eventually a compressor, but that's just more money, will wait.

Started with this little home air compressor I had laying around

[Linked Image from dcdphoto.com]

Took it completely apart, welded up some holes and mounted a valve and stuff

[Linked Image from dcdphoto.com]


Have to run the air lines and mount it, but not sure if Ill be keeping these small tanks, 1 gal a piece, or getting a 5 gallon from Harbor Freight.
Actually, Tractor Supply has one pretty cheep.

Gotta say, this runs so smooth.
Have only done the front, but wow what a difference in ride
Posted By: DaveT Re: DaveT's 93 Short Bus Build - November 24th 2023 1:23 am
One last thing, did today

My Heater Core started leaking so I bypassed temporarily
Since I had time, took it out today, and ordered.
It will be here tomorrow, so I will install it, and going to replace all hoses and valve as well, dont want to go through all this and still have a leak

[Linked Image from dcdphoto.com]
Posted By: SDMickey Re: DaveT's 93 Short Bus Build - November 24th 2023 3:01 pm
Nice work as usual. Glad you are doing good. chevy Van looks great
Posted By: frscke1 Re: DaveT's 93 Short Bus Build - November 24th 2023 8:53 pm
Originally Posted by DaveT
Finished

Originally Posted by frscke1
GREAT WORK there Dave ....You cant be done ....there never done lol ...youll find something ....



See they are never done/finished ..... great work there buddy
Posted By: newkirkinc1 Re: DaveT's 93 Short Bus Build - November 25th 2023 12:55 pm
Nice work there.
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