Re: Yikes - Rust forming in gutter above windshield | Joined: Nov 2013 Posts: 2,320 Likes: 156 veteran | veteran Joined: Nov 2013 Posts: 2,320 Likes: 156 | G10 too. All the same. Frscke1 found a donor van, showed the yard what he wanted, marked it, had the yard cut it. Rented a Box truck and brought it all to the Body shop. I generously received and got the 40 door, and rocker sheet metal from it for my G30. Thanks Prezz!
Good luck.
BBC Blue 1990 Chevy G30 L19 7.4 EXT Church Van, maternity division DogVan 2.0 1996 Chevy G30 EXT Cargo. 5.7 Back in the Smallblock again. G30. All the good stuff. Yes. In 1996 Flint produced 16,239 matching make and models of Chevy G30 vans. https://www.compnine.com/mycar.php?id=530e2410271dd67a0354482f9eb1c6b3 Cabin Cruiser '94 Dodge B350 www.xplorermotorhome.com/Xplorer MH model 230 230 hp LA series 360 Wedge MPI 5.9 A518 OD auto Finally, Dodge figures EFI out. Old vans are getting scarce! | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Sep 2019 Posts: 1,510 Likes: 172 Master Yard Rat | Master Yard Rat Joined: Sep 2019 Posts: 1,510 Likes: 172 | Looks like mine. The more paint we remove, the more fiberglass we find. The roof has some holes along the drip rails. Largest one so far is the size of a quarter. Gonna use my old rust doors for sheet metal and just patch, patch, patch...
You hear the thunder of stampeding rhinos, elephants and tacky tigers This town ain't big enough for the both of us And it ain't me who's gonna leave
| | | Re: Yikes - Rust forming in gutter above windshield | Joined: Jun 2010 Posts: 18,309 Likes: 569 | Joined: Jun 2010 Posts: 18,309 Likes: 569 | Just pour Flex Seal on it....lol
SUNSHINE VANS-VAN DIEGO ADRENALIN BY THE GALLON & CHASIN RACIN ONE FOR THE DIRT & ONE FOR THE STREETS '93 CHEVY G30 454 4X4 SPORTVAN EXT 146" WB '92 CHEVY G30 454 BEAUVILLE EXT 146" WB | 1 member likes this:
NEmery | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Oct 2021 Posts: 9 Likes: 8 stranger | stranger Joined: Oct 2021 Posts: 9 Likes: 8 | Take a good sawzall to a wrecking yard, cut just at the B Pillar, straight across the roof. If the doors and engine have been removed from the donor van- cut across at the fuse box, saving the wiper/cowl section and all. That way you can take your part home and start drilling out the spot welds- carefully. You'll probably need some if not all of the windshield frame. Take the roof apart from the drip rail down with a spotweld drill bit. When you peel your rusted roof back, you will find more rust. Thats why you need to cut as much of the donor vehicle roof as possible. Hope that helps.
The Moral of The Story is, never pay up front for body work and paint. If they need money up front for paint materials, speed away. If they need money for parts- buy them yourself and have them shipped to the shop. | 1 member likes this:
NEmery | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Oct 2015 Posts: 763 Likes: 50 old hand | old hand Joined: Oct 2015 Posts: 763 Likes: 50 | My new shorty has rust up along the rails, too. I plan to bring it in the garage soonish to clean them out and address the rust, thenn use some self leveler to reseal it all up. If I am driving in the pouring rain and stop at a light, water just comes steadily dripping in at the visor mount holes and the center top of the Glass. I am sure there is some cgood rust in the windshield channel as well.. I will fix all that as time goes on, but want to get the roof sealed firsrt! Cant wait to see how your turns out. | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Jun 2010 Posts: 18,309 Likes: 569 | Joined: Jun 2010 Posts: 18,309 Likes: 569 | Reseal the visor mount holes ...mine did that and this fixed the inside water fall ...Mine dumped a bucket full right in my Gson lap ...funniest thing Ive seen in a while
SUNSHINE VANS-VAN DIEGO ADRENALIN BY THE GALLON & CHASIN RACIN ONE FOR THE DIRT & ONE FOR THE STREETS '93 CHEVY G30 454 4X4 SPORTVAN EXT 146" WB '92 CHEVY G30 454 BEAUVILLE EXT 146" WB | 1 member likes this:
NEmery | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Oct 2015 Posts: 763 Likes: 50 old hand | old hand Joined: Oct 2015 Posts: 763 Likes: 50 | Reseal the visor mount holes ...mine did that and this fixed the inside water fall ...Mine dumped a bucket full right in my Gson lap ...funniest thing Ive seen in a while if you do that, where does the water go? | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Jun 2010 Posts: 18,309 Likes: 569 | Joined: Jun 2010 Posts: 18,309 Likes: 569 | The water doesnt get in to collect ..
SUNSHINE VANS-VAN DIEGO ADRENALIN BY THE GALLON & CHASIN RACIN ONE FOR THE DIRT & ONE FOR THE STREETS '93 CHEVY G30 454 4X4 SPORTVAN EXT 146" WB '92 CHEVY G30 454 BEAUVILLE EXT 146" WB | | | Re: Yikes - Rust forming in gutter above windshield | Joined: Aug 2009 Posts: 937 Likes: 36 old hand | old hand Joined: Aug 2009 Posts: 937 Likes: 36 | If your not a DIY type of guy your best bet to get it done the right way would be a any local classic vehicle restoration shop. prepare for a wait…..a lot of those shops have a back log as far as 5-6 years in some states. Stop by any local classic car/truck cruise night and ask around…..
Recently purchased (10-2021) a 1991 Chevy G-20 “Shorty”. Past vans are a 1976 Chevy G-10 (purchased new in 1976 & sold in 1995). A 1978 Chevy G-20 Shorty purchased in 2010 and sold in 2015.
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