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1980 Chevy Van 20
#768925 December 24th 2020 12:46 am
Joined: Dec 2020
Posts: 29
Likes: 5
V
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V
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Posts: 29
Likes: 5
Figured this would be a good place to share some better pictures of our van and document ongoing progress
[Linked Image from i.postimg.cc]
[Linked Image from i.postimg.cc]
[Linked Image from i.postimg.cc]
Yup, she's a project for sure, but we're excited to be her second owner smile

2 members like this: Frosty, NateB
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Re: 1980 Chevy Van 20
vaNsquared #768928 December 24th 2020 1:05 am
Joined: Jun 2010
Posts: 15,527
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Yep this is the place to document your build ...


SUNSHINE VANS-VAN DIEGO
ADRENALIN BY THE GALLON & CHASIN RACIN
ONE FOR THE DIRT & ONE FOR THE STREETS
'93 CHEVY G30 454 4X4 SPORTVAN EXT 146" WB
'92 CHEVY G30 454 BEAUVILLE EXT 146" WB
Re: 1980 Chevy Van 20
vaNsquared #768930 December 24th 2020 8:18 am
Joined: Feb 2002
Posts: 28,752
Likes: 31
Old Timer
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Posts: 28,752
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Got that right. Looks like a nice project.


Jim & Lucy Newkirk
1965 Chevy Bad Influence
1981 Chevy-the Love Shack
2012 Chevy Van , 2020 chevy van
Wrangler go cart Van, 2 of them
vanninvanner@comcast.net
Club Vannerz.

2020 chevy Sapphire Suite
Re: 1980 Chevy Van 20
vaNsquared #768931 December 24th 2020 8:19 am
Joined: Mar 2019
Posts: 120
Likes: 2
J
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J
Joined: Mar 2019
Posts: 120
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looking forward to seeing progress on the van, looks like a nice blank slate to start with.

Re: 1980 Chevy Van 20
vaNsquared #768940 December 24th 2020 1:32 pm
Joined: Dec 2020
Posts: 29
Likes: 5
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Joined: Dec 2020
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Awesome, thanks everyone.
I had a chance to mess around with the sliding door a bit.
Took off the cover to the top outside slider and found some rust under whatever the previous owner goobered into the drip rails. Nothing unexpected though.
[Linked Image from i.postimg.cc]
Lubed up the sliders and hinge mechanism. Happy to see GM put a couple of zircs on the hinge.
[Linked Image from i.postimg.cc]
Now the doors slide smoothly and much more quietly. Noticed something that looked like a latch in the upper hinge, parts 22 and 4 in this diagram.
[Linked Image from nemigaparts.com]
Does anyone know what the purpose of this is?

I'm still not happy with how the door opens and shuts. Found a thread about using pex tubing to replace door striker bushings on GM trucks of the same era: https://www.gmsquarebody.com/threads/fix-slamming-doors-striker-door-latch-repair.624/
Will give this a try soon

Re: 1980 Chevy Van 20
vaNsquared #769131 December 29th 2020 12:24 pm
Joined: Aug 2005
Posts: 21,003
Likes: 10
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Joined: Aug 2005
Posts: 21,003
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That front seat looks comfy...lots of support. lol


Nate Breece
--------------
1993 Chevy G20
2012 Hyundai Santa Fe
Re: 1980 Chevy Van 20
vaNsquared #769189 December 31st 2020 1:01 am
Joined: Oct 2018
Posts: 65
journeyman
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Joined: Oct 2018
Posts: 65
That's a cool van!

Re: 1980 Chevy Van 20
vaNsquared #769759 January 16th 2021 10:53 am
Joined: Dec 2020
Posts: 29
Likes: 5
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@NateB Lol finding some comfy seats is on the agenda for sure. I'm keeping my eye out for clean conversion van seats that would fit!

@Frosty Thanks!

I've been putting any free time I could towards the roof. Thankfully its been fixed to my satisfaction, but here is what happened:
I discovered it was leaking like crazy and starting to rust the structural channels supporting the roof
[Linked Image from i.postimg.cc]
[Linked Image from i.postimg.cc]
[Linked Image from i.postimg.cc]
Also some janky lampcord wiring from the PO :P

I started to remove whatever substance was in the drip channel.
[Linked Image from i.postimg.cc]
Plenty of cancerous rust.
More to follow...

Re: 1980 Chevy Van 20
vaNsquared #769796 January 17th 2021 5:50 pm
Joined: Feb 2002
Posts: 28,752
Likes: 31
Old Timer
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Thats nasty.


Jim & Lucy Newkirk
1965 Chevy Bad Influence
1981 Chevy-the Love Shack
2012 Chevy Van , 2020 chevy van
Wrangler go cart Van, 2 of them
vanninvanner@comcast.net
Club Vannerz.

2020 chevy Sapphire Suite
1 member likes this: vaNsquared
Re: 1980 Chevy Van 20
vaNsquared #769821 January 18th 2021 12:24 am
Joined: Dec 2020
Posts: 29
Likes: 5
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Joined: Dec 2020
Posts: 29
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It turns out the leaky sealant in the drip rail was also the only thing holding the roof skin to the vehicle.
With the drip rails clear, lifted the the roof to treat the otherwise inaccessible rust.
[Linked Image from i.postimg.cc]
Plenty of rusty flakes

[Linked Image from i.postimg.cc]
A section cleaned up with a wire wheel. Thankfully the structural areas were still sound.

[Linked Image from i.postimg.cc]
Here is the roof and drip channel ready to be made into a POR-15 sandwich

With everything done, rusty roof areas were:
wire brushed
vacuumed
degreased with simple green
rinsed,
treated with POR-15 metal prep or Ospho.
rinsed again
left to dry
drip channel painted with POR-15
roof skin refitted
painted top of roof flange with POR-15
sealed with a good quality seam sealer.

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