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Rehabbing the Cargo area on my new 04 E250
#757666 March 09th 2020 9:49 am
Joined: Mar 2014
Posts: 347
Likes: 1
enthusiast
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enthusiast
Joined: Mar 2014
Posts: 347
Likes: 1
Well I bought this van pretty cheap, and its got pretty low miles and no exterior or underside rust, so I get it home and start cleaning it out and I pull the cargo area rubber floor and find this .
[Linked Image]
the clean up and rehab began.


I have a whole series on the process .

Ended up with this .
[Linked Image]

[Linked Image]

Last edited by JIm_Rockford; March 09th 2020 5:35 pm.

2004 Ford E250 5.4 4r75w dana 60 with 3.73;'s (Current)
1992 Dodge B350 360/46rh non lockup /9.25 rear with 3.90 cogs (sold)
1986 GMC Vandura 2500 305/TH350/3.08 rear (Sold)
1994 G20 Ex Virginia DOT crew van 305/4l60/3.42 G80 10 bolt (Sold)
1969 Chevy G20 Sport van 230,3 on the tree, 12 bolt with 4.11 cogs.(Sold)
2004 Chevy Express 2500 4.8,4l80E,3.73 (sold)
1990 ford e250 club wagon 460.E4OD,dana 60 rear 4.11's (sold)
Re: Rehabbing the Cargo area on my new 04 E250
JIm_Rockford #757677 March 09th 2020 3:00 pm
Joined: Feb 2016
Posts: 1,236
Likes: 25
old hand
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old hand
Joined: Feb 2016
Posts: 1,236
Likes: 25
Right on, nice work cleaning that up! Was it all surface rust? I did that over last summer, not a fun project but happy when it was over


1987 B250 - Painkiller
Re: Rehabbing the Cargo area on my new 04 E250
JIm_Rockford #757684 March 09th 2020 5:33 pm
Joined: Mar 2014
Posts: 347
Likes: 1
enthusiast
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enthusiast
Joined: Mar 2014
Posts: 347
Likes: 1
yea, it had a spot above the second to rearmost floor crossmember there was a couple of cracks and various holes from the shelving being installed when it was new , i welded all those up . I putr a link in the post for my you tube channel where is documented everything.

Last edited by JIm_Rockford; March 09th 2020 5:34 pm.

2004 Ford E250 5.4 4r75w dana 60 with 3.73;'s (Current)
1992 Dodge B350 360/46rh non lockup /9.25 rear with 3.90 cogs (sold)
1986 GMC Vandura 2500 305/TH350/3.08 rear (Sold)
1994 G20 Ex Virginia DOT crew van 305/4l60/3.42 G80 10 bolt (Sold)
1969 Chevy G20 Sport van 230,3 on the tree, 12 bolt with 4.11 cogs.(Sold)
2004 Chevy Express 2500 4.8,4l80E,3.73 (sold)
1990 ford e250 club wagon 460.E4OD,dana 60 rear 4.11's (sold)

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