Worked on the headliner a bunch this weekend.. Got several cool ideas for it which I will detail once it's done and actually works like it's supposed to.. Also got the rear door panels cut and got riv-nuts installed in the doors to mount them. I am going to try to find some shallow compartments with doors that can flush mount in the back doors. Not having much luck yet.
Also, last night it was raining a bit so I rolled it partially outside to see if my heater box refresh/reseal worked.. The good news is that I did not see any leakage from the heater box.. The bad news is that there was still water on the floor. This time I was seeing the water right in the area indicated below:
I checked the windshield seal and that is bone dry, the HVAC box also seems to be sealing up fine. At this point, I suspect the fresh/recirc blend door housing that is mounted into the kick panel.. I'm going to pull that out and reseal it and see if that gets me anywhere.
It's supposed to rain more this week and I fully plan on camping out inside of the van with flashlights until I am confident that there is ZERO water coming inside.. I'm not sure why this is so difficult. Does everyone's Chevy leak this much?? I just want to install my flooring ugh..