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89 4x4 pathfinder hybrid build #733792
March 06th 2018 11:24 pm
March 06th 2018 11:24 pm
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
J
JNPerformance Offline OP
newbie
JNPerformance  Offline OP
newbie
J
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
So I thought I would start this thread to show everyone what's going on and share ideas. I have had chevy pathfinder vans for 20 years now. This will be my 3rd one. I have worked on a ton of 2x4 vans also. Chevy has always been my favorite from when I was a little kid. So my first van was an 86 carbed van. Just a ratty old cargo van with 2 seats and a sliding door that never worked right and a ton of rust. I found a 92 chevy van that was 2 wheel drive and swapped everything over to it and made it a 4x4. In 2012 I purchased a Ramjet 350 crate engine and put in the van. I had a lot of fun in the van but years have past and the rust has once again won the battle. 2 years ago I found an 89 g30 2 wheel drive for sale in Las Vegas NV and bought it and flew a buddy there and he drove it back. It is in immaculate shape other than being white which will be taken care of shortly. I am getting ready to place an order for an atlas 2 transfer case. The van will have an nv4500 manual transmission in it. Already have the hydraulic clutch pedal installed. I will try to remember to post pictures as I go. Going to set the motor in soon.

Attached Files
11796179_1639998482881768_8043709628143835534_n.jpg (112 downloads)
92 van just after 4x4 build 2008
11204941_1186028638090528_5512368434495712679_n.jpg (114 downloads)
Ramjet 350 uncrated
20170427_212634.jpg (116 downloads)
89 van from vegas totally stripped
20170427_212927.jpg (114 downloads)
Installing new insulation and covering engine well with treadbrite
20180224_145925.jpg (110 downloads)
Custom front leaf spring perches completed yesterday
20170710_201734.jpg (112 downloads)
9.5 14 bolt ready to go in. Upgrading to a 10.5 14 bolt soon
20180306_210735.jpg (115 downloads)
Fuel tank is back in. I cut a neat access hole so I will never have to remove the tank again to get to fuel pump.
20170613_215540.jpg (115 downloads)
Inside of van sprayed with fire retardant foam to kill noise and strengthen body panels
AdSense long
Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733793
March 07th 2018 12:26 am
March 07th 2018 12:26 am
Joined: Jun 2010
Posts: 13,142
Van Diego California
frscke1 Offline
frscke1  Offline

Joined: Jun 2010
Posts: 13,142
Van Diego California
SWEET ! nice work on a choice van ...


SUNSHINE VANS-VAN DIEGO
ADRENALIN BY THE GALLON & CHASIN RACIN
ONE FOR THE DIRT & ONE FOR THE STREETS
'93 CHEVY G30 454 4X4 SPORTVAN EXT 146" WB
'92 CHEVY G30 454 BEAUVILLE EXT 146" WB
Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733795
March 07th 2018 8:22 am
March 07th 2018 8:22 am
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
J
JNPerformance Offline OP
newbie
JNPerformance  Offline OP
newbie
J
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
I appreciate the kind words. I love working on these vans.

Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733796
March 07th 2018 8:27 am
March 07th 2018 8:27 am
Joined: Sep 2013
Posts: 640
Indiana
tuner4life Offline
addict
tuner4life  Offline
addict
Joined: Sep 2013
Posts: 640
Indiana
Looks like a sweet project!

Couple of things. First. I'm not sure what insulation that is on the walls, but here in Indiana, it will probably hold moisture and rust the walls. I'd remove it as much as possible!

Also, can you take some pictures of the hydraulic clutch pedal setup and the master cyl? Hoping to swap my mechanical/linkage clutch to hydraulic soon and looking for pictures of this please!


[Linked Image]
1985 Chevy G20 305ci/4spd Manual
Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733803
March 07th 2018 10:22 am
March 07th 2018 10:22 am
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
J
JNPerformance Offline OP
newbie
JNPerformance  Offline OP
newbie
J
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
What year is your van? The insulation is closed cell so water won't penatrate it. Will get some pictures posted soon. It is an aftermarket wilwood pedal/hydraulic assembly.

Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733858
March 08th 2018 9:45 am
March 08th 2018 9:45 am
Joined: Sep 2013
Posts: 640
Indiana
tuner4life Offline
addict
tuner4life  Offline
addict
Joined: Sep 2013
Posts: 640
Indiana
Mine's a 1985. Gotcha. Closed cell should be good to go.


[Linked Image]
1985 Chevy G20 305ci/4spd Manual
Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733879
March 09th 2018 4:02 pm
March 09th 2018 4:02 pm
Joined: Nov 2013
Posts: 879
West Texas
W
Wedgy Offline
old hand
Wedgy  Offline
old hand
W
Joined: Nov 2013
Posts: 879
West Texas
Going deep into another quality Chevy build.

I like the diamond plate shroud you crafted in there. Unique.
Nice work JN! Performance is right!

Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #733906
March 10th 2018 11:58 pm
March 10th 2018 11:58 pm
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
J
JNPerformance Offline OP
newbie
JNPerformance  Offline OP
newbie
J
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
I appreciate it. It's a nice alternative to seeing crappy insulation that blows out over time. Posting a picture of the red van. Tore it all to heck today. It was a nice day to work outside in Indiana today. The steering columns are different between an 89 and a 92 so having to engineer some custom parts. I believe I'm going to be able to use the brake pedals from both vans so my clutch pedal will look stock. Will post some pics soon. Getting ready to place the order for the atlas 2 transfer case this week.

Attached Files
20180310_140949.jpg (48 downloads)
20180310_142044.jpg (51 downloads)
20180310_143227.jpg (52 downloads)
Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #734806
April 06th 2018 10:20 pm
April 06th 2018 10:20 pm
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
J
JNPerformance Offline OP
newbie
JNPerformance  Offline OP
newbie
J
Joined: Jun 2016
Posts: 27
Ellettsville, Indiana
Posting pictures of brake lines and engine crossmember.

Aldo new wheels and tires!

Attached Files
20180329_213343.jpg (28 downloads)
20180331_165204.jpg (29 downloads)
20180331_165122.jpg (28 downloads)
Re: 89 4x4 pathfinder hybrid build [Re: JNPerformance] #734808
April 06th 2018 10:35 pm
April 06th 2018 10:35 pm
Joined: Jun 2010
Posts: 13,142
Van Diego California
frscke1 Offline
frscke1  Offline

Joined: Jun 2010
Posts: 13,142
Van Diego California
Coming along nicely ! !


SUNSHINE VANS-VAN DIEGO
ADRENALIN BY THE GALLON & CHASIN RACIN
ONE FOR THE DIRT & ONE FOR THE STREETS
'93 CHEVY G30 454 4X4 SPORTVAN EXT 146" WB
'92 CHEVY G30 454 BEAUVILLE EXT 146" WB
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